Detaylar, Kurgu ve Chocolate HORIZONTAL BALL REFINER
Detaylar, Kurgu ve Chocolate HORIZONTAL BALL REFINER
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“The smart design of this machine allows universal roll management. Do you have main brand rolls and gears in your warehouse? Derece to worry, all main brand rolls and gears gönül be fitted into this machine with the service you’re used to from Royal Duyvis Wiener technical support engineers”
Katışıksız triple stone mill ever been considered for particle size reduction like they do for Cocoa Liquor?
If you want to make çağdaş smooth chocolate there is just no way around getting a melanger. It's the one bit of macun there is just no getting around.
The lehmann five roll refiner from the Royal DUyvis Wiener group takes chocolate flake from the pre-refiner (or chocolate paste made with powdered sugar from the mixer) and refines it down to 20 micorns (typically). Using a specially designed buffer, the product is first evenly distributed across the first two rollers (lowest).
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Use the table below to estimate possible melt rates of chips or buttons and blocks – from small (10lbs) to one titrem. The examples below are based on melting chips/buttons with typical coating characteristics.
The 5-roll fine refiner recieves the chocolate flake from the pre-refiner by the conveyor belt. The chocolate flake is then refined down to 20 metric micron, typically, though finer particle size Chocolate POWDERED SUGAR MILL is also possible.
Even a large variety of rework birey be processed with the Refiner/Conches following a specific loading procedure. Once a homogenous mass is obtained, the refining and conching process is initiated.
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The more common case is that good quality is desired – usually correlated to low viscosity – at lowest possible fat contents. If planning a chocolate mass line, one of the major decisions will be which the most important part of the flow curve is.
The feed mass must have a certain consistency, which is determined by the initial fat content, particle properties and upstream process parameters. Here the particles are ground to their bitiş size, usually below 30µm in order to avoid a sandy texture in the mouth in the final product. A difficulty is to combine the continuous refiners with downstream batch conches. Productivity of both machines strongly decreases if only one refiner is connected to one conch. Therefore usually a number of refiners are connected to a number of conches, which leads to relatively large production lines of several tons per hour. This is also one of the reasons why smaller companies hardly use this technology.
McCarter/Schmidt has become the standard in fabricating, offering high quality chocolate manufacturing equipment to suppliers involved in the chocolate industry.
For example it was proposed to dry skimmed milk powder to below one per cent water and to coat it with fat, which allows us to perform a very short liquefaction process instead of classical conching2.
The performance of the paste mixer is critical to the performance of the refining line. The ingredients must be dosed accurately, timely and in the correct quantities and sequence. It is critical that the mixer produces a homogeneous coarse chocolate paste batch after every batch.